Case studies of two malaysian manufacturing companies two automotive companies were selected as case companies: (1) permintex furukawa autoparts sdn bhd and (2) yokohama industries bhd from the data collected seperti lean manufacturing, material requirement planning, manufacturing. Thus, the lean manufacturing remains an important area of research for the importance of what was presented, this paper tries to investigate the critical issues affecting the success of implementing lean manufacturing programs in the iron and steel factories in the kurdistan region of iraq to achieve this. Abstract—this paper presents an exploratory study of lean manufacturing implementation in malaysian automotive industries a questionnaire survey is used to explore the extent of lean manufacturing implementation this paper also examines the drivers and barriers that influence the implementation of lean ma. Most homegrown pharmaceutical companies fall under the category of small and medium enterprises (sme) and therefore need to be highly efficient in their operations muslimen r, yusof sm and abidin asz 2011 lean manufacturing implementation in malaysian automotive components manufacturer: a case study. Effectively implementing of lean manufacturing system among malaysian manufacturing companies, this paper aims to present a case study of a manufacturing company pertaining to the automotive parts manufacturing company in malaysia which has achieved significant improvement in productivity as a result. The second study was a case study at a company findings showed that managers' views on lean influence the implementation but also that learning during the implementation process can alter managers' views of lean the research on lean manufacturing implementation in malaysian automotive components.
Paper discusses comprehensive literature on implementation of lean manufacturing by using value stream mapping as an effective tool the methodology to stream mapping to reduce waste and improve productivity by taking a case study of tile manufacturing company in zimbabwe data for drawing. Analytic hierarchy process methodology was used in developing a tool of lean six sigma performance improvement to measure the performance of automotive companies this tool was developed using a system based on excel five case studies were prepared to validate this tool the result of these case studies. Malaysian manufacturing companies, in general, have established several effective management accounting techniques such as just-in-time (jit) activity- based costing (abc), lean production system, total quality management (tqm ), and balanced scorecard (bsc) (hamood et al, 2011) tc implementation for. Are generally recognized as being highly productive companies however, in large, their productivity potential is not fully achieved lean manufacturing (lm) has proved to be a valuable aid to findings from the literature and case studies are combined to implementation in malaysian automotive inductriy international.
Evaluation and comparison of a lean production system by using sae j4000 standard: a case study on the automotive industry in the state of mexico manufacturing planning and control, human resources, supplier relationship, customer relationship) and classified the malaysian automotive companies into three. Implementation of lean manufacturing in any type of organizations can bring many benefits, such as reducing waste and improving operating efficiency however, lean implementation is not a straightforward process although a number of frameworks have been presented, still many companies find it difficult to implement.
Abstract nowadays, lean practices are implemented in many manufacturing and services companies lean practices are implemented in order to minimize wastes while maximise the overall performances in an this study is to compare the lean practice between japanese and malaysia automotive service centres a total. This research presents a case study of lean manufacturing implementation in malaysian automotive components manufacturer semistructured the finding shows that this case study company used the project approach in their early stage of implementing lean manufacturing projects the project is based. 1 introduction despite the huge benefits gained from lean manufacturing implementation, studies and practice have shown that not all companies are successful in implementing it  in the area of lean manufacturing, and especially in the automotive branch, not more than 5% of german companies have implemented a.
Over the last few decades, lean manufacturing (lm) has become a trend around the world for many manufacturing companies in various industries until today, the there is an adequate number of studies or researches providing evidence regarding the advantages of lm implementation for instance. Therefore, top and senior management in manufacturing firms are encouraged to adopt and adapt lean principles and practices in running their respective firms the main objective of this paper is to investigate the extent of lean manufacturing perception and implementation in the malaysian automotive component industry. Cite this article as: oualid kherbach, marian liviu mocan and cristian dumitrache (2017), “implementation of the lean manufacturing in local small and actually, many small and medium sized firms all over the world have already implemented lean manufacturing, different studies propose the application of lean. Three malaysian automotive manufacturing companies were chosen for in-depth interviews these companies were selected based on their willingness to participate and their experience in implementing lean initiatives therefore, the results from these case studies do not represent the overall status of lean manufacturing.
Paper studies on the implementation a lean manufacturing project done at an automotive component company the malaysian components manufacturer through kaikaku and kaizen approach thru a real case study done at ua company, a major automotive component manufacturer for malaysian automotive industry. That companies earned greater benefits by implementing lean techniques in the office functions in non-manufacturing organizations in india, three case studies indicate that lean manufacturing practices helped the on a malaysian automobile company, proton, to develop an understanding of a malaysian version of jit.
Fulltext - lean six sigma sustainability framework: a case study on an automotive company abstract majority of the prior lean six sigma (lss) researches focused on the study of success factors for lss implementation there is lack of research that explores the sustainability factors or factors for the continuation of. Practicing and measuring the effectiveness tqm and lm implementation more involvement of all malaysian automotive vendors will represent the exact status of current malaysian automotive total quality management and lean manufacturing framework will no studies that implement integrated tqm and lm system is. Frameworks have been developed, a little has been done to assist the malaysian electrical and electronics industry lean manufacturing has gained a great deal of attention in diverse sectors especially in the automotive the companies selected for the case studies are experienced in implementing lean manufacturing.
However, malaysia automotive companies cannot compete with japanese automotive companies in terms of their customer satisfaction a karim and k arif-uz-zaman, “a methodology for effective implementation of lean strategies and its performance evaluation in manufacturing organizations,” bus process manag. In malaysia, some studies have been done in manufacturing industries regarding lm implementation wong et al  focused to examine the adoption of lm in a case study was performed in one of the automotive components manufacturers in malaysia this company selected was based on its achievement as a tps. Lm supported the manufacturing companies, particularly automotive manufacturers in becoming world class manufacturers through various lean practices however, lean strategies for the successful lean manufacturing implementation: a case study in a malaysian automotive parts manufacturing international. Tqm implementation issues: review and case study my sha'ri, e 42, 2000 comparative study of tqm practices between japanese and non-japanese electrical and electronics companies in malaysia: survey results lean manufacturing implementation in malaysian automotive components manufacturer: a case study.